AutoWeldScan
Lightweight, High-Speed Solution for Pipeline Girth Weld Testing
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The AutoWeldScan is an automated scanner designed for fast, reliable inspection of pipeline girth welds. May carry two phased arrays (PA) and TOFD probes, to deliver full weld coverage with industry-leading detection accuracy. Engineered by inspectors, for inspectors, this lightweight (3.5 kg) system simplifies field operations while meeting international standards.
Download brochure → ––––––––– Request a quote →
The AutoWeldScan is an automated scanner designed for fast, reliable inspection of pipeline girth welds. May carry two phased arrays (PA) and TOFD probes, to deliver full weld coverage with industry-leading detection accuracy. Engineered by inspectors, for inspectors, this lightweight (3.5 kg) system simplifies field operations while meeting international standards.
✔ 2 x 64-element phased arrays + 4 TOFD probes for full-volume inspection
✔ Multi-group scanning – Each PA splits into 4 subgroups (8 total) for enhanced defect detection
✔ Real-time S-scan (100 Hz) enables high-speed scanning (6-9 m/min)
✔ Ultra-light scanner (3.5 kg) – Easy to install without guide belts
✔ IP64 protection – Resists dust, moisture, and harsh environments
✔ Magnetic wheels & laser guide – Ensures stable positioning on pipes
✔ No physical contact needed – Adjust via remote control or Aquadrive unit
✔ Automated option – Barcode band & camera for hands-free scanning
✔ Works on uneven surfaces – Floating suspension adapts to weld irregularities
✔ Integrated couplant system – Patented pump uses only 450 mL per 1420 mm pipe
✔ 8-hour hot-swap battery – Powers scanner & acquisition unit
✔ Real-time monitoring – Displays speed, battery, couplant flow
✔ Fits all weld types:
- CRC-Evans, J-bevel, V-bevel, X-groove
- Pipe diameters: 200 mm to 1420 mm
- Wall thickness: 6 mm to 40+ mm
- Cracks, lack of fusion, porosity, hi-lo, undercut
Feature — Specification
Scanner Weight: 3.5 kg
PA Configuration: 2 x 64-element
TOFD Probes: 4 (2 pairs)
Scanning Speed: 25–40 mm/sec (manual/auto)
Max Pipe Diameter: 1420 mm
Wall Thickness Range: 6–40+ mm
Positioning: Laser guide + magnetic wheels
Couplant Consumption: 450 mL per 1420 mm pipe
Battery Life: 8+ hours (hot-swappable)
Protection Rating: IP64
Scanner Weight: 3.5 kg
PA Configuration: 2 x 64-element
TOFD Probes: 4 (2 pairs)
Scanning Speed: 25–40 mm/sec (manual/auto)
Max Pipe Diameter: 1420 mm
Wall Thickness Range: 6–40+ mm
Positioning: Laser guide + magnetic wheels
Couplant Consumption: 450 mL per 1420 mm pipe
Battery Life: 8+ hours (hot-swappable)
Protection Rating: IP64
✔ 16:128 PA configuration
✔ Real-time S-scan, B-scan, TOFD display
✔ USB/Ethernet data storage
✅ Faster inspections – High-speed scanning without compromising data quality
✅ Full defect coverage – Dual PA + TOFD for no blind zones
✅ Easy field deployment – Lightweight, no belts needed
✅ Automation-ready – Optional barcode/camera for fully hands-free operation
✅ Low couplant usage – Saves 60%+ compared to conventional systems
✅ Full defect coverage – Dual PA + TOFD for no blind zones
✅ Easy field deployment – Lightweight, no belts needed
✅ Automation-ready – Optional barcode/camera for fully hands-free operation
✅ Low couplant usage – Saves 60%+ compared to conventional systems
- AutoWeldScan scanner (2 PA + 4 TOFD probes)
- Aquadrive control unit
- UCD60 PA 16/128 acquisition unit
- Heavy-duty cables & conduit
- Spare parts, calibration tools, software
See also
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